OVERVIEW
Introducing Actuation

OpenECU™ S090
Automotive OEMs and Tiers 1s are working to improve efficiency in all major systems to meet the ever increasing fuel economy standards. This drive for efficiency improvement leads to ongoing development efforts in the electrification of powertrain and chassis systems. As is the case in many new development programs, there is a gap between the initial “one-off” proof of concepts developed in a laboratory and the product needed for high volume production. The S090 Solenoid and Motor Driver engineering development module helps fill this gap.
As engineering teams develop new systems, the needs for electrification can exceed the capabilities of existing ECUs. Rapid controls prototyping ECUs such as Dana’s OpenECU can be used to develop the controls, but the power requirements for the system will usually exceed the capabilities of an RCP ECU. When you need to bring muscle to your rapid prototype development in a cost effective manner, the S090 Solenoid and Motor Driver engineering development module is designed to be a versatile development tool.
Benefits
- Expands the function of an existing master controller
- Enables rapid prototype development of higher power systems
- Supports controls development for heavy duty actuators
- Evaluate loads and actuations for production circuit optimization
- Cost effectively support fleet trials of new systems
Design
- Designed to meet the needs of development engineers
- Aluminum automotive style sealed housing
- Proven sealed automotive connectors
- Robust electronics circuits suitable for on-vehicle test environment
Capabilities
- Drive up to 8 solenoids up to 10A each
- Solenoid PWM control
- 4 low side and 4 high side solenoid channels
- Drive 1 brushed and 1 brushless DC motor up to 40A
- Two 5V sensor supplies 1A each
- Dual-range current feedback from all output channels for monitoring or data logging
- Applications
Hardware Specifications
POWER | |
Supply Voltage | 9V to 18V |
Sensor Supply | 2x 5V±3% @ 1A |
INPUTS | |
Digital | 23 |
BLDC Motor Direction / Speed / Stop |
3 |
Brushed Motor Direction / Speed / Stop |
3 |
High Side Solenoid Control Command |
4 |
Low Side Solenoid Control Command |
4 |
High Side Solenoid Enable Command |
2 |
BLDC Hall Sensor Inputs | 3 |
OUTPUTS | |
Brushed DC Motor Drive | 1x 40A H-bridge* |
3-Phase Sensored Brushless DC Motor Drive | 1x up to 40A* |
PWM High Side | 4x up to 10A* |
PWM Low Side | 4x up to 10A* |
Temperature Indication | 2 |
PHYSICAL | |
Dimensions (mm) | 235 x 195 x 46 (L x W x H) |
Connector | 2x 46 pin |
Enclosure | Aluminum |
Location | Chassis mount |
ESD | SAE J1113-13 |
Environmental Protection | IP67 |
Operating Temperature | -40°C to 85°C |
*Total current for all outputs not to exceed 40A continuous.
APPLICATIONS
Versatile solenoid and motor drive slave controller to support engineering development programs for electrification of vehicular systems. Designed for any system that uses PWM controlled actuators (valves, solenoids) and/or dc motors (brushed, brushless).
S090 Applications Include:
Electronic differentials | Electronic throttle control |
Motor control | Fuel delivery system control |
Driveline actuators | Variable oil and water pumps |
4WD actuators | eCVT development |
Hydraulic pump and valve control | Aftertreatment pumps and injectors |
VGT position control | EGR actuators |
VVT actuators | Transmission test control |
BLOCK DIAGRAM
This is a default configuration, optional configuration available, please contact us.
For a full list of downloads click here.
DOWNLOADS
To view the complete list of our product downloads, please click here.
MODULE COMPARISON
Compare ALL OpenECU Modules
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Microprocessor | |||||||||||||||||||
Primary Processor | SPC5534 | SPC5746B | MPC5534 | MPC5534 | MPC5534 | MPC5674F | MPC5746B | SPC5746 | SPC5746 | ||||||||||
Primary Clock Rate | 80MHz | 80MHz | 80MHz | 80MHz | 80MHz | 264MHz | 160MHz | 160MHz | 160MHz | ||||||||||
Primary Code Space | 512KB | 3MB | 768KB | 768KB | 512KB | 3MB | 2302KB | 3MB | 3MB | ||||||||||
Primary RAM Space | 64KB | 256kB | 832KB | 832KB | 64KB | 128kB | 384KB | 256KB | 256KB | ||||||||||
Primary Calibration Space | 256KB | 256kB | 236KB | 256KB | 256KB | 128kB | 128KB | 256KB | 256KB | ||||||||||
Secondary Processor | SPC560P34 | SPC560P34 | SPC560P34 | ||||||||||||||||
Secondary Clock Rate | 64MHz | 64MHz | 64MHz | ||||||||||||||||
Secondary Flash Space | 192KB | 192KB | 192KB | ||||||||||||||||
Secondary Calibration Space | 20KB | ||||||||||||||||||
Secondary RAM Space | 12KB | 12KB | |||||||||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Power | |||||||||||||||||||
Operating Voltage | 9V to 32V | 8V to 32V | 7V to 32 V | 7V to 32 V | 12V or 24V | 8V to 18V | 8V to 18V | 8V to 18V | |||||||||||
Sensor Supply | 1x 5V @250mA | 1x | 1 x 5V / 250mA | 1 x 5V / 250mA | 2x 5V@250mA | 4x 250mA @ 5V | none | 2x 5V @200mA | 2x 5V @200mA | ||||||||||
Standby Current | 0.25mA @12V | 0.25mA @ 12V | |||||||||||||||||
Actuator Supplies | 1x 20A | 2x 10A @ Vbatt | |||||||||||||||||
Output Protection | Short to Battery, Ground | ||||||||||||||||||
Battery Input Protection | Overvoltage, Reverse Voltage | ||||||||||||||||||
Survive Voltage | -28V to 36V | ||||||||||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Communication | |||||||||||||||||||
High Speed CAN 2.0 | 2x | 4x | 2x | 2x | 2x | 4x | 1x | 4x | 4x | ||||||||||
LIN (master)2 | 2x | ||||||||||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Inputs | |||||||||||||||||||
Inputs (Analog or Digital) | 10x | 6x | 9x | 16x | 18x (Digital: 6x; Analog: 12x) | 40x (Digital: 5x switched, 3x Frequency, PWM; Analog: 32) | 4x | 40x (Digital: 9x switched, 3x PWM; Analog: 28) | 44x (Digital: 9x switched, 3x PWM; Analog: 32) | ||||||||||
Reprogramming Enable (FEPS) | 1x @ -18V | 1x @ -18V | 1x @ -18V | 1x @ -18V | 1x @ -18V | 4x | |||||||||||||
Differential VRS | 1x (2 pins) | ||||||||||||||||||
Single Ended VRS | 2x | ||||||||||||||||||
Frequency | 1x | ||||||||||||||||||
Cam Shaft | 2x ±157V | 4x Hall only | |||||||||||||||||
Crank Shaft | 1x ±157V | 1x Hall (VR option) | |||||||||||||||||
RTD Sensor | 7x | 4x | |||||||||||||||||
Knock Sensor | Knock Sensor | ||||||||||||||||||
Lamda Sensor (UEGO) | 2x | ||||||||||||||||||
Lamda Sensor (HEGO) | 4x (only 2x available when using 2x UEGO) | ||||||||||||||||||
Ignition Sense | 1x | 1x | 1x | ||||||||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Outputs | |||||||||||||||||||
Low Current Low Side Drives | Up to 1x 20mA & 2x 100mA & 6x 500mA | Up to 6x 500mA LSD | 12x 100mA, 3x 400mA, 14x 700mA, 2x 1A | 11x 100mA, 4x 400mA, 14x 700mA, 2x 1A | |||||||||||||||
Medium Current Low Side Drives | Up to 4x 2A | Up to 4x 2A LSD | |||||||||||||||||
High Current Low Side Drives | 4x 2.2A, 1x 3.2A | 4x 2.2A, 1x 3.2A | |||||||||||||||||
0-5 V Analog Output | Up to 2x 10mA | Up to 2x 10mA | |||||||||||||||||
PWM Low Side | 2x 100mA | 2x 100mA, 2x 250mA & 6x 2A | |||||||||||||||||
H-Bridge | 1x 5A | 2x 8A | 1x 5A full-bridge & 2x 10A full-bridge or 4x 10A half-bridge | 2x 50A peak or 10A | 1x 10A, 2x 5A, 1x 3.2A | 1x 10A, 2x 5A, 1x 3.2A | |||||||||||||
High Side Switch | 1x 15A | 1x Hall (VR option) | |||||||||||||||||
Low Side Injector | 1x 15A or 5A | 3x 5A peak/ 2A hold | 8x software-programmable waveform peak-and-hold: nominal 25A peak, 15A hold | ||||||||||||||||
Current Monitors | 2x | ||||||||||||||||||
Voltage Monitors | 2x | ||||||||||||||||||
High Side Logic Outputs | 2x 1mA | 2x 1mA | |||||||||||||||||
High Side Outputs | 4x 700mA | 4x 700mA | |||||||||||||||||
Low Side General Purpose, PWM (SM, VM, CTM) | 1x 10A, 1x 2A, 1x 500mA | 9x 0.2/0.5A lamp & relay, with monitoring of state, voltage, and fault status | |||||||||||||||||
Low-side General Purpose, Spark (SM) | 1x 8A | 8x (Smart Coil only) with monitoring of state; on-off mode for non-spark uses | |||||||||||||||||
High-side Injector sources | 2x Injector High-Side outputs with programmable boost voltage phase, 25A peak | ||||||||||||||||||
Low side GP (General Purpose) (VM, CTM) | 1x 8A, 2x 6A peak / 4A hold, with voltage and current-tripped monitoring | ||||||||||||||||||
High-side GP (General Purpose) (CM) | 2x 8A up to 85°C, intended for source to low-side outputs, with current monitoring | ||||||||||||||||||
Constant-Current (with inductive actuator) | 8x 2A | ||||||||||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Compatibility | |||||||||||||||||||
Vibration | ISO 16750-3 | ISO 16750-3 | 6g random RMS | 6g random RMS | Ford IIIB - Severe | ISO 16750-3 | IEC 60068-2-64 | ISO 16750 chassis mount | ISO 16750 chassis mount | ||||||||||
Environmental Protection | IP67 - Sealed | IP67 – sealed | IP67 | IP69K | IP67 Sealed/Gore vent | IP69K | IP69K & IPx8 Sealed/Gore vent | IP69K Sealed/Gore Vent | IP69K Sealed/Gore Vent | ||||||||||
ESD | ±8kV - SAE J1113-13 | SAE J1113-13 | |||||||||||||||||
Conducted and Radiated Emissions | CISPR25 Class 2 | CISPR25 Class 2 | |||||||||||||||||
Conducted Transients | ISO 7637-2 | ISO 7637-2 | |||||||||||||||||
Bulk Current Injection Immunity | ISO 11452-4 | ISO 11452-4 | |||||||||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Physical | |||||||||||||||||||
Material | Plastic (PPA GF33) | PPA GF33 | Aluminum | Aluminum | Aluminum | Aluminum | Aluminum | Aluminum | Aluminum | ||||||||||
Dimension in mm (W x H x D) | 138 x 130 x 42 | 138 x 130 x 42 mm (L x W x H) | 155 x 115 x 46 | 155 x 115 x 39 | 228 x 158 x 50 | 266 x 299 x 56.5 | 207 x 104 x 45 | 225 x 205 x 45 | 225 x 205 x 45 | ||||||||||
Weight | 520g | 520g | 1.02 kg | 2.5 kg | 540g | 1.1 kg | 1.1 kg | ||||||||||||
Connectors | 2 x 20 pin (Molex MX-150) | 2 x 20 pin (Molex MX-150) | 46 pin | 46 pin | 46 pin | Molex CMC 154-pin, 3-pocket | 1x 23 TE (AMSEAL) | Molex 112pin (1x 48, 2x 32) | Molex 112pin (1x 48, 2x 32) | ||||||||||
Location | Chassis mount | Chassis mount | Chassis mount | Engine Compartment/ Chassis | Engine Compartment / Chassis | Passenger Compartment | Chassis/Passenger Compartment | Chassis/Passenger Compartment | |||||||||||
Operating Temperature | ISO 16750-4 (-40°C to 85°C) | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | -40°C to 85°C | ||||||||||
M110 | M130 | M211 | M220 | M6 Family | M670 | Actuation | M560 | M580 | |||||||||||
Other | |||||||||||||||||||
Program Status LED drive | 1x | ||||||||||||||||||
Reprogramming Enable In | 1x @18V |